Cigars Made At
Home
To those who smoke cigars,
homemade cigars are always preferred to machine made. These
homemade cigars which handmade skillfully by the experts ensure
pleasurable smoke all the time.
Not only is it a work of art, a
cigar is also a result of patient and passion. It is not a
simple task to handmade cigars as a lot of time has to be spent
before the excellent products are ready and for that, you need
patience. The skilled makers have invested so much of their
time, struggling through with perseverance in order to make the
world best cigars and for that, we need passion.
Now, are you curious to find out
just how a handmade cigar is made? Let us explore through the
processes and discover the wonders of making the homemade
cigars which you will find amazing.

The finest tobacco leaves have to
be cured after the harvest. This curing process is necessary to
get rid of the sugar content and remaining water in the leaves
as well as to prevent them from being decomposed. Depending on
the kind of tobacco leaves, and the intended colour to be
achieved at the end, it will take approximately about 4 – 6
weeks at the most to cure the leaves. Next will be the
fermentation stage when the cured leaves will be kept with
controlled temperature and relative humidity for some time. The
flavour, aroma and other properties of a fine tobacco will be
reached during this stage.
The classification of the tobacco
leaves as filler binder or wrapper will come next after the
leaves had aged gracefully. It is still important to observe
the tobacco leaves at this stage to make sure that they are
still moist to avoid decomposition. Continuous baling of the
leaves have to be done repeatedly even at his stage so that the
desired maturity of the leaves can be achieved which than made
it ready for the experts to start hand making the
cigars.
Finally, the tobacco leaves are
ready to be rolled. The master blender will divide them
according to the colour and shape. Different blending of
tobacco leaves is required for each colour and shape. An
experienced blend master specialized in identifying and
choosing one tobacco leaf to go with another leaf so as to
obtain an excellent blend.
After the job is completed by the
m
aster blender, the blended
tobacco will be bought before the master roller. He or she will
then apply his or her expertise in rolling the tobacco filler
into different shape. The nest step is to wrap a binder tobacco
leaf around the blended filler to keep them in place. A
specific molder will be used to press the rolled tobacco,
thereby getting the desired shape. The finishing touch comes
when the master roller wrap around the rolled tobacco with
another tobacco leaf, so that it will look cleaner and
smoother. Last but not least, the homemade cigars will need to
undergo another aging process before they can be sold to
people.
In view that this processes which
are not simple and that it would have to take a lot of patient
and passion, make the quality cigars the most costly
pieces.
|